{"id":14813,"date":"2023-01-31T13:00:23","date_gmt":"2023-01-31T11:00:23","guid":{"rendered":"https:\/\/www.glastory.net\/?p=14813"},"modified":"2023-05-08T13:16:52","modified_gmt":"2023-05-08T10:16:52","slug":"how-to-reduce-energy-consumption-in-glass-lamination","status":"publish","type":"post","link":"https:\/\/www.glastory.net\/pt-br\/how-to-reduce-energy-consumption-in-glass-lamination\/","title":{"rendered":"Como reduzir o consumo de energia na lamina\u00e7\u00e3o do vidro"},"content":{"rendered":"

Em nosso post de blog anterior, cobrimos algumas dicas para melhorar a efici\u00eancia energ\u00e9tica na t\u00eampera. Desta vez, vamos nos voltar para a lamina\u00e7\u00e3o de vidro. Normalmente, o forno de lamina\u00e7\u00e3o e tudo relacionado a ele podem ser muito mais eficientes em termos de energia. E n\u00e3o \u00e9 o que todos n\u00f3s estamos tentando alcan\u00e7ar em nossos neg\u00f3cios e lares?<\/em><\/p>\n

Uma linha de lamina\u00e7\u00e3o raramente \u00e9 o maior consumidor de energia na f\u00e1brica de processamento de vidro. No entanto, com alguns ajustes de processo e tecnologia moderna, economias significativas ainda podem ser alcan\u00e7adas.<\/p>\n

Op\u00e7\u00e3o 1: moderniza\u00e7\u00e3o do forno<\/strong><\/h4>\n

A maneira mais f\u00e1cil de economizar energia no processo de lamina\u00e7\u00e3o de vidro \u00e9 atualizar de um forno aquecedor infravermelho tradicional para a tecnologia de convec\u00e7\u00e3o total.<\/p>\n

A atualiza\u00e7\u00e3o para um novo forno requer apenas um tempo de inatividade de apenas alguns dias. Posteriormente, os processadores geralmente relatam economia de energia de pelo menos 50%. Com os pre\u00e7os atuais da energia, isso pode facilmente chegar a dezenas de milhares de euros em economia anual de energia.<\/p>\n

A atualiza\u00e7\u00e3o de um forno tamb\u00e9m \u00e9 uma maneira r\u00e1pida e eficiente de obter v\u00e1rios outros benef\u00edcios, como maior capacidade, melhor qualidade de sa\u00edda e rendimento, menos necessidades de manuten\u00e7\u00e3o e maior tempo de atividade.<\/p>\n

Por que a convec\u00e7\u00e3o total \u00e9 mais eficiente do que o aquecimento infravermelho com convec\u00e7\u00e3o assistida?<\/em><\/p>\n

Para operar vidros Low-E, at\u00e9 fornos infravermelhos geralmente t\u00eam convec\u00e7\u00e3o assistida para produzir. No entanto, isso n\u00e3o \u00e9 o mesmo que a convec\u00e7\u00e3o total, que oferece uma efici\u00eancia energ\u00e9tica muito melhor.<\/p>\n

Vamos ver por que a convec\u00e7\u00e3o total \u00e9 muito mais eficiente do que os fornos com infravermelho e convec\u00e7\u00e3o combinados.<\/p>\n

recircula\u00e7\u00e3o de ar<\/em><\/strong><\/p>\n

Em uma linha tradicional, o ar geralmente precisa ser ventilado para fora do forno para evitar o superaquecimento. Isso \u00e9 especialmente verdadeiro com \u00f3culos Low-E que refletem o calor infravermelho da parte superior para tr\u00e1s do forno. Essa energia liberada \u00e9 simplesmente desperdi\u00e7ada.<\/p>\n

Com a tecnologia de convec\u00e7\u00e3o total, as perdas de energia s\u00e3o minimizadas. Na verdade, o mesmo ar \u00e9 recirculado dentro do forno. Apenas a quantidade necess\u00e1ria de energia para manter a temperatura do forno est\u00e1vel \u00e9 adicionada quando o vidro \u00e9 processado.<\/p>\n

Tempos m\u00ednimos de troca de produto<\/em><\/strong><\/p>\n

Os fornos convencionais baseados em infravermelho exigem que os operadores gastem tempo alterando os par\u00e2metros do processo entre os turnos. O equipamento fica ocioso durante esse tempo, levando a perdas de energia.<\/p>\n

Um moderno forno de convec\u00e7\u00e3o total oferece um processo muito est\u00e1vel com tempo m\u00ednimo de troca de produto. As temperaturas do processo n\u00e3o precisam ser alteradas para diferentes tipos de vidro. Isso economiza tempo e energia consider\u00e1veis. Al\u00e9m disso, aumenta a capacidade de produ\u00e7\u00e3o e o rendimento. O aumento do rendimento tamb\u00e9m \u00e9 um fator significativo na redu\u00e7\u00e3o do uso total de energia, pois qualquer remake exige a repeti\u00e7\u00e3o de todas as etapas do processo antes da lamina\u00e7\u00e3o.<\/p>\n

Op\u00e7\u00e3o 2: Ajustes de processos t\u00e9cnicos<\/strong><\/h4>\n

Efici\u00eancia do processo<\/em><\/strong><\/p>\n

Seu processo de produ\u00e7\u00e3o \u00e9 o mais eficiente poss\u00edvel? Mesmo quando sua linha est\u00e1 ociosa, v\u00e1rios dispositivos, como m\u00e1quinas de lavar, ar condicionado de sala limpa, forno e muitos outros, ainda est\u00e3o funcionando em segundo plano.<\/p>\n

Se voc\u00ea puder otimizar seu fluxo de produ\u00e7\u00e3o para evitar ociosidade, tamb\u00e9m obter\u00e1 menor consumo de energia por metro quadrado processado.<\/p>\n

Isolamento<\/em><\/strong><\/p>\n

O isolamento do forno de alta qualidade \u00e9 essencial para evitar perdas de energia. Verifique se h\u00e1 algum problema de isolamento com sua linha.<\/p>\n

Ar condicionado de sala limpa<\/em><\/strong><\/p>\n

Certifique-se de que a temperatura e a umidade do ar condicionado da sala limpa estejam dentro dos limites definidos pelo fornecedor do interlayer. Se voc\u00ea estiver mantendo sua sala limpa significativamente mais fria do que o necess\u00e1rio, esse ajuste pode economizar um pouco de energia.<\/p>\n

Autoclavagem<\/em><\/strong><\/p>\n

Certifique-se de que sua autoclave seja carregada da maneira mais eficiente poss\u00edvel – mas certifique-se de evitar sobrecarga. Para evitar problemas de qualidade, verifique se h\u00e1 espa\u00e7o suficiente para o fluxo de ar.<\/p>\n

M\u00e1quina de lavar<\/em><\/strong><\/p>\n

Verifique a temperatura da \u00e1gua na sua m\u00e1quina de lavar. Ainda \u00e9 poss\u00edvel obter uma boa qualidade de lavagem com \u00e1gua ligeiramente mais fria?<\/p>\n

Mais sobre a nova tecnologia<\/a><\/p>\n

Resumo<\/strong><\/h4>\n

Assim como estamos mudando h\u00e1bitos e modernizando nossas casas, substituindo as l\u00e2mpadas tradicionais por alternativas mais modernas e energeticamente eficientes, devemos fazer o mesmo de forma ainda mais proativa em nossas instala\u00e7\u00f5es industriais.<\/p>\n

Embora nem sempre seja poss\u00edvel reduzir o uso de seus equipamentos de produ\u00e7\u00e3o, sempre h\u00e1 maneiras de us\u00e1-los com mais efici\u00eancia, reduzindo custos e minimizando o impacto ambiental.<\/p>\n

A boa not\u00edcia para a lamina\u00e7\u00e3o de vidro \u00e9 que realmente existem algumas op\u00e7\u00f5es f\u00e1ceis de atualiza\u00e7\u00e3o para nos ajudar a usar menos energia. Ent\u00e3o, por que n\u00e3o substitu\u00edmos essas l\u00e2mpadas ao mesmo tempo?<\/p>\n","protected":false},"excerpt":{"rendered":"

Em nosso post de blog anterior, cobrimos algumas dicas para melhorar a efici\u00eancia energ\u00e9tica na t\u00eampera. Desta vez, vamos nos voltar para a lamina\u00e7\u00e3o de vidro. Normalmente, o forno de lamina\u00e7\u00e3o e tudo relacionado a ele podem ser muito mais eficientes em termos de energia. E n\u00e3o \u00e9 o que todos n\u00f3s estamos tentando alcan\u00e7ar […]<\/p>\n","protected":false},"author":1281,"featured_media":14762,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_exactmetrics_skip_tracking":false,"_exactmetrics_sitenote_active":false,"_exactmetrics_sitenote_note":"","_exactmetrics_sitenote_category":0,"_uf_show_specific_survey":0,"_uf_disable_surveys":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[1040],"tags":[1143,1145,1880,279,1936,496,807,902],"acf":[],"aioseo_notices":[],"yoast_head":"\nComo reduzir o consumo de energia na lamina\u00e7\u00e3o do vidro – Glastory<\/title>\n<meta name=\"description\" content=\"This article deals with some process adjustments and modern technology to reduce energy consumption in glass lamination.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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