{"id":70,"date":"2015-01-03T14:39:47","date_gmt":"2015-01-03T12:39:47","guid":{"rendered":"http:\/\/komiadesign.fi\/glaston\/hub\/?p=70"},"modified":"2022-11-09T16:50:29","modified_gmt":"2022-11-09T14:50:29","slug":"practical-advices-on-how-to-solve-tempered-glass-quality-problems-roller-wave","status":"publish","type":"post","link":"https:\/\/www.glastory.net\/de\/practical-advices-on-how-to-solve-tempered-glass-quality-problems-roller-wave\/","title":{"rendered":"Practical advice on how to reduce roller wave in your tempered glass"},"content":{"rendered":"<p><img decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-81 aligncenter lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==\" data-src=\"https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/edge_kink_reduce.jpg\" alt=\"\" width=\"600\" height=\"450\" data-sizes=\"auto\" data-srcset=\"https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/edge_kink_reduce.jpg 600w, https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/edge_kink_reduce-300x225.jpg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><noscript><img decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-81 aligncenter\" src=\"https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/edge_kink_reduce.jpg\" alt=\"\" width=\"600\" height=\"450\" srcset=\"https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/edge_kink_reduce.jpg 600w, https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/edge_kink_reduce-300x225.jpg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/noscript>Optical issues are becoming a critical\u00a0topic in high-end fa\u00e7ade projects. To determine how and where to fix the optical issue, it is important to understand what defect is causing the issue. In this article, I will\u00a0clarify the most common optical defect \u2013 roller wave.<\/p>\n<hr \/>\n<h3>Reasons behind the phenomena<\/h3>\n<p>There are three main reasons causing the roller wave effect: glass exit temperature from the heating section is too high, the roller pitch or shape is too large,\u00a0and the oscillation speed is too low.<\/p>\n<h5>High exit temperature from furnace<\/h5>\n<p>When tempering the glass, the right temperature is key to success. An easy rule of thumb is that the hotter the glass, the worse the quality. When the glass exit temperature gets closer to 650 \u02daC, the glass itself gets softer, and is thus more prone to internal bending.<\/p>\n<p>One reason for overheating is the attempt to avoid the risk of breakages. The colder the glass exits\u00a0the furnace, the better the quality. However, the risk of\u00a0breakage increases. In some cases, overheating may\u00a0be needed to compensate for\u00a0bad edge work or\u00a0hole finishing.<\/p>\n<h5>Large\u00a0roller pitch<\/h5>\n<p>There are differences in roller settings in tempering furnaces. When the distance between consecutive rollers is longer, the glass travels\u00a0a longer distance unsupported. Longer roller pitch results in a larger peak-to-valley roller wave value, thus creating a visually more noticeable roller wave effect.<\/p>\n<p>Roller shape accuracy along the whole roller length also plays an important role in roller wave quality. Better accuracy improves the overall flatness of the roller bed and thus prevents roller \u201cvibrations\u201d and level differences, which can greatly affect the overall roller wave values.<\/p>\n<h5>Low oscillation speed<\/h5>\n<p>Faster oscillation movement in the end of the heating cycle reduces the time that the glass is without roller support, and thus improves the roller wave\u00a0quality. A low oscillation speed has the opposite result.<\/p>\n<hr \/>\n<p><div class='content-column one_third'><img decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-103 alignleft lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==\" data-src=\"https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/post_process.jpg\" alt=\"\" width=\"375\" height=\"500\" data-sizes=\"auto\" data-srcset=\"https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/post_process.jpg 375w, https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/post_process-300x400.jpg 300w\" sizes=\"(max-width: 375px) 100vw, 375px\" \/><noscript><img decoding=\"async\" loading=\"lazy\" class=\"size-full wp-image-103 alignleft\" src=\"https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/post_process.jpg\" alt=\"\" width=\"375\" height=\"500\" srcset=\"https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/post_process.jpg 375w, https:\/\/www.glastory.net\/wp-content\/uploads\/2015\/01\/post_process-300x400.jpg 300w\" sizes=\"(max-width: 375px) 100vw, 375px\" \/><\/noscript><\/div><div class='content-column two_third last_column'><h3>Improving roller wave<\/h3>\n<p>There\u00a0are specific reasons for roller wave to appear. Here are four steps to raise the quality of glass.<\/p>\n<h5>1. Accurate heat control at the start\u00a0of heating<\/h5>\n<p>The single most important factor in reducing the amount of roller wave is avoiding overheating. This is achieved by better heating control in the heating section. Make sure you have the necessary measurement system to control the glass temperature after heating. The best is an infrared scanner. Additionally, a furnace with better heating control gives you a\u00a0wider\u00a0temperature window for working without breakages.<\/p>\n<p>If you have a problem with roller wave, the\u00a0first thing to do is to decrease the heating time. Another rule of thumb to practically any quality problem is to:<\/p>\n<blockquote><p>Decrease the furnace temperature and increase the heating time.<\/p><\/blockquote>\n<p>This increases the heating uniformity and provides stability to the glass quality.<\/p>\n<p>Note! Today there are automatic systems that measure the glass quality and give automatic feedback to the system to change parameters, for example, the heating time.<\/p>\n<h5>2. Shorter roller pitch<\/h5>\n<p>This is a tricky one since this is something that is not easily controllable. This tip is only valid if you are choosing your machinery. When choosing a new tempering line, pay attention to the roller pitch. Afterwards, it is extremely challenging to change it.<\/p>\n<p>What you can do with existing machinery is to check and measure the\u00a0total indicated runout (TIR) of your rollers and make sure you use high-quality rollers in the process. They have a direct impact on\u00a0your quality.<\/p>\n<p>Note! Different manufacturers have different specifications for rollers, even if they come from the same supplier. Make sure your roll supplier provides you with high-quality rollers.<\/p>\n<h5>3. Higher oscillation speed at the end<\/h5>\n<p>New control systems can control the conveying process more accurately and at\u00a0different speeds. Since glass as material changes during the heating, it&#8217;s good to have dynamic control of the oscillation speed. For example, the Glaston iControL\u2122 control system\u00a0makes it\u00a0possible to set different oscillation speeds for the various heating cycle\u00a0stages to improve roller wave.<\/p>\n<h5>4. Pay attention to pre-processing quality<\/h5>\n<p>Accurate cutting, grinding and drilling processes will allow colder\u00a0glasses to exit the\u00a0furnace and improve your\u00a0roller wave quality. Make sure your pre-processing is not a\u00a0bottleneck for\u00a0your tempered glass quality and yield.<\/p><\/div><div class='clear_column'><\/div><\/p>\n<hr \/>\n<p>Remember, roller wave is normally caused by overheating the glass. This process is easy to control \u2013 measure, adjust and verify.<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Optical issues are becoming a critical\u00a0topic in high-end fa\u00e7ade projects. To determine how and where to fix the optical issue, it is important to understand what defect is causing the issue. In this article, I will\u00a0clarify the most common optical defect \u2013 roller wave. Reasons behind the phenomena There are three main reasons causing the [&hellip;]<\/p>\n","protected":false},"author":75,"featured_media":160,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_exactmetrics_skip_tracking":false,"_exactmetrics_sitenote_active":false,"_exactmetrics_sitenote_note":"","_exactmetrics_sitenote_category":0,"_uf_show_specific_survey":0,"_uf_disable_surveys":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[11],"tags":[9,1160,264,81,10,1065,194,257,259,260,111,265,8,202,15],"acf":[],"aioseo_notices":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Practical advice to increase tempered glass quality<\/title>\n<meta name=\"description\" content=\"Practical advice to increase tempered glass quality with your tempering process.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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